Funding: £1.5M from UK Research and Innovation (UKRI)
Partners: Virtual Engineering Centre(University of Liverpool), Glass Service
DID YOU KNOW?
A glass furnace can run continuously for over 20 years without stopping—making optimisation critical for sustainability!
The challenge
Many manufacturers rely on outdated systems that struggle to adapt to changing energy sources, recycled materials, and evolving product demands.
Our solution
The AI GLASS project is transforming glass manufacturing by integrating machine learning and digital twin technology. This approach allows operators to:
- Predict outcomes and optimise processes
- Test changes virtually before real-world implementation
- Reduce emissions and waste while improving efficiency
- Enhance workforce skills through immersive training
What we’re delivering
Glass manufacturing is evolving—but many systems still struggle to adapt to new energy sources, recycled materials, and changing product demands. That’s why we’re bringing you smarter solutions such as:
- Multi-physics simulation model for furnace optimisation
- Digital twin of the furnace and production lines
- Advanced onsite simulation tools for members
- Training workshops on AI/ML benefits
- Virtual training environment at the Glass Futures Global Centre of Excellence
Get involved in future projects
We help you adopt new technologies faster, cut R&D time, and save money with:
- Cutting-edge tools – Use advanced simulation models to optimise your processes before making costly changes.
- Data-driven insights – Predict outcomes and reduce uncertainty in furnace operations.
- Workforce development – Equip your teams with immersive VR/AR training for future-ready skills.
Contact us today to:
- Join pilot trials
- Access the digital twin and simulation tools
- Participate in workshops and training sessions
Contact us today at: info@glass-futures.org

